It’s really no surprise that a new day printing with my new Solidoodle Press 3D printer has thrown up new challenges. Half way during a print I noticed that plastic had stopped coming out of the nozzle, and applying pressure to the filament from the top didn’t seem to help. Now one thing that is quite nice about the Press (as opposed to the many issues which I’ve found earlier) is that much of the nozzle can be opened with simple thumb screws. Finally, some forward thinking in terms of design! The first image above shows the cover removed, along with the front of the main body (no tools required).
I had already retracted the filament, and found that indeed my guess was correct – a blockage in the nozzle (image 2). This was a nice easy fix, removed with tweezers when the nozzle was cool. What I didn’t expect was to find the extruder gear drive completely loose (the toothed part that feeds the filament down), to the point that I could pull it off the motor with the tweezers. Obviously this is the cause of my problems. After some searching on the always useful SoliForum, I found many people experiencing the same symptoms of filament not extruding, and a nice walk-through fix from Solidoodle Support. Basically the issue (which I’m sure will be a recurring one) is that the gear is held onto the motor shaft using an extremely small screw. When this becomes loose, the motor will freely turn without engaging the gear, thus not moving the filament.
Unfortunately you need an extremely small Allen key in order to securely tighten the gear in place, threading through a 1.5mm vent on the side of the housing – which I don’t have (and doesn’t sound overly safe with all the wires there!). However by taking the gear out, I could wedge a small screw driver into the hole and pre-tighten the screw, then push it onto the D-shaped shaft of the motor in the correct orientation. It’s the best I can do for now, time will tell how long it lasts before needing to be re-tightened. Hopefully the link to the Solidoodle Support page for this fix will help anyone who comes into this issues.
– Posted by James Novak