3D Printing in Europe

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Hello from Europe! It’s been a few weeks since my last post but that’s because I’ve been traveling around Europe in a part-holiday/part-professional frenzy. Now that I’ve seen quite a lot of 3D printing it’s about time I put together a bit of a summary for you, in case you find yourself looking for some nerdy escapes when you’re next in Europe.

One of the best things I organised was a private tour of the Materialise headquarters in Leuven, Belgium, which you can see photographed above. This is the company responsible for 3D printing my bicycle, and indeed the primary reason for my trip, but more on that shortly. Unfortunately I don’t have any other photos since everything is top secret once you walk through the doors – not surprising since they are responsible for developing many of the latest technologies in the industry. I was shown facilities like the finishing room where prints were manually cleaned and polished for certain projects, the SLS room full of different sized machines printing polyamide, the SLA room where my bike was actually printed, and the MGX display room full of many well-known 3D prints (click on the link to see many of these designs). Very cool to see what actually happens once you upload a design and click the order button on the i.materialise website. The lamps in the right image are called the Tulip Lamp by Peter Jansen.

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I then jumped across the border to Eindhoven in the Netherlands to visit Shapeways, the other large 3D printing company who I regularly use for 3D printing, and have been using since 2010. A totally different vibe! Whereas Materialise are very research-driven and the facility is quite clinical, walking into the Shapeways foyer (pictured above) was similar to what I imagine Google to be like – an open-plan space with communal kitchen and glass-walled offices, music playing, bright colours and a foosball table. Once again when we walked through the “portal” in the middle image photos were not allowed, but we saw some very similar equipment and processes to Materialise. This is a great tour to do since it runs on the last Friday of every month, you don’t need to know someone and arrange a tour yourself – just follow this link to their Meetup site for dates and times. You also get a nice little keyring souvenir (above right image), and can hang around to chat to the team and have some nibbles.

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Surprisingly I came across 3D printing in some very unplanned places – firstly this “Filament Pavilion” at the V&A in London, which will be there until November 6th 2016. Talk about a massive 3D print, this structure is still growing each day! Basically this is a cross between 3D printing and weaving, with a giant robotic arm wrapping filament around preformed hexagonal structures, each time in a different pattern based on sensor data. It certainly shows how this technology can be applied to Architecture, it seems to be quite lightweight and delicate unlike most of the concrete-based 3D prints I’ve normally seen in Architecture which use extrusion and seem very rough both in finish and detail.

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Another museum and some more 3D prints which I was not expecting to see – this time the Stedelijk Museum in Amsterdam. On the left are a couple of the 3D printed ceramic pieces by Olivier Van Herpt, definitely the coolest ceramic prints I’ve come across and quite large in scale. I really like how the layers are actually celebrated in these prints and create a unique textural element to the pieces. Worth looking at the link to his profile for more details about how he created his own ceramic 3D printer. On the right are some full-sized chairs 3D printed by Dirk Vander Kooij, again created with a custom made 3D printer and printed from recycled plastics. It really does seem like 3D printing is everywhere!

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Lastly the main event, the “Making a Difference / A Difference in Making” exhibition by Materialise at the Red Dot Design Museum in Essen, Germany. This exhibition, which includes my 3D printed bicycle, was first held at Bozar, the Center for Fine Arts in Brussles in 2015 but I wasn’t able to attend. So it was awesome to have a second chance to actually get to Europe for this exhibition and attend the opening event. For a 3D printing nerd, there was so much to see! Famous works like Iris Van Herpen’s Escapism dress, Patrick Jouin’s One_Shot stool and Bloom table lamp, The Adidas Futurecraft shoes… And that’s just a small part of the exhibition in these photos. If you can get there before the end of October I highly recommend it, there are so many inspiring examples of 3D printing. Big thanks to the Materialise team for their hard work getting this set up and including my work again, as an Industrial Designer having my work in the Red Dot Museum is certainly going to be a highlight of my career πŸ™‚

Now that my head is full of fresh inspiration, time to head home and ramp up the work on my latest projects. Make sure you subscribe to my blog to keep up with the latest 3D printing experiments and behind the scenes insights.

– Posted by James Novak

Reflecting on my 3D Printing Journey

20160731 3D File Market

A few days ago it was exciting to announce the publication of my first tutorial for Formlabs, and now it’s a pleasure to also announce that my downloadable designs are now available through 3D File Market – just follow the link to start downloading and printing πŸ™‚

To coincide with being listed as a featured designer, I was interviewed about how I got into 3D printing, and the journey to get to my 3D printed bicycle. The full story can be read here, and it was actually a great experience to reflect on my first experience of 3D printing way back in 2009 (there is a photo of my first ever 3D print in the article!) and the moment I quit my job and became a poor uni student again in 2014, starting my research into 3D printing. A real turning point in my career, and a gamble that well and truly has paid off.

Thanks to Philip for getting in touch and for dedicating his time to the 3D File Market website – what’s unique about the website is that all files uploaded are verified, meaning that the files are of a high quality and proven to print. They are also not owned by a large 3D print company that is trying to sell printers or materials, so there is no bias in their articles. If you’re looking for somewhere to share your designs, check them out, or if like me you’re already using one of the big names, 3D File Market might make a good addition to reach a wider audience.

– Posted by James Novak

An Interview with Briztreadley

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My 3D printed bike, FIX3D, is now being discussed outside of the 3D printing world in an interview I’ve done for the Briztreadley podcast, a site dedicated to discussing all things cycling around South-East Queensland. If you want to jump straight to my interview and the discussion about 3D printing for cycling jump to the 29 minute mark.

As always it’s great to keep the discussion about 3D printing going, and exposing people to the exciting world that many of us early adopters now take for granted. I mention in the interview that the bike is permanently on show at Griffith University on the Gold Coast as part of the new Red Zone visitors centre – if you’re in the area, check it out and tag your photos with #FIX3D. Keep in mind some of the presenters have misquoted some of the details during their discussion; I do not think the bike frame will ever weigh only 200grams (although it’s a nice thought!), and the bike is not on show in Canada. Thanks to Chris Welsh for coming out to do the interview as part of your first podcast πŸ™‚

– Posted by James Novak

3D Printing Around Queensland

Another great chance to talk all things 3D printing today on ABC Radio Brisbane! It’s great that these sorts of programs are highlighting the opportunities 3D printing offers in my local Queensland area. Not only did I get another chance to talk about my work and of course my 3D printed bike FIX3D, but you will also hear from Alex Kingsbury from the CSIRO, Associate Professor Travis Klein from the Queensland University of Technology, Daniel Flood from The Edge (part of the State Library of Queensland), and another graduate like myself from Griffith University – Sarah Deasy who runs an online business selling 3D printed items called Ask for Oompa. Quite an interesting mix of opinions and experiences around Brisbane.

This is quite a light-hearted conversation, great for those without too much experience with 3d printing that would like to know more about what’s happening and how to get involved. Of course you can always leave me a comment and I’ll do my best to point you in the right direction as well πŸ™‚ Enjoy.

– Posted by James Novak

My 3D Printed Life

A lot of people look at me with a mixture of excitement and confusion when I tell them what I do for work, probably because it sounds a bit futuristic and weird. And it is! But hopefully this profile video prepared by Griffith University and the Gold Coast City Council will explain things a little better than I can, featuring my FIX3D Bike 3D printed by Materialise. I always get a kick from sharing my knowledge of 3D printing with kids still in school since it is really going to affect their lives in the most exciting ways; hopefully videos like this can inspire them to take up the careers of the future.

Also a huge thank you to everyone at the recent RAPID 3D Printing Conference in Los Angeles hosted by SME for awarding my paper the Dick Aubin Distinguished Paper Award, I am still extremely surprised that out of all the amazing work mine had such an effect! My brain still hurts from soaking up so much information but I will post some photos and some of the exciting things I saw in the next few days, and strongly recommend anyone with a serious interest in 3D printing and 3D scanning attend this event if you get the chance.

– Posted by James Novak

3D Printing a Section of FIX3D

2015-05-05 FIX3D SectionAfter my previous post 3D printing a bracelet from Nervous System, these prints of a section of my 3D printed bike ‘FIX3D‘ follow on nicely; they also require (almost) no support material, and I’ve used the same 2-colour effect using some fluro green filament. With a few talks coming up where I’m unable to physically take the completed bike (since it’s on show in Belgium for Materialise) these will help give people an understanding of what it looks like in 3D, and also allow them to touch it and feel the lattice structure.

2015-05-05 FIX3D SectionsA few little errors and that pesky ‘slipping’ effect showing up with my Up! Plus 2 printer, but nothing major worth stopping the printing process for. One of the sections had enough of a slip (about 5mm) near the end that I had to slice the section away after printing and glue it back in its proper position. You wouldn’t even notice unless looking very carefully though. If you’re attending RAPID in a couple of weeks I’ll see you there with these and some other bits and pieces!

– Posted by James Novak

FIX3D on show in Brussels

Making a Difference Main PageContinuing an amazing year, my 3D printed bike ‘FIX3D’ is currently on show at the Materialise exhibition called Making A Difference / A Difference in Making at the Bozar Centre for Fine Arts, in Brussels. It’s amazing to be featured alongside designers like Iris van Herpen and Patrick Jouin, and see social media go crazy! Within 7 hours the photo of the bike, featured by Designboom on Facebook, has received nearly 6,000 likes and over 1,000 shares! The full Designboom article about the exhibition can be found here.

If you’re in Brussels the exhibition is open until June 7th, so please pop in and let me know how it looks. I’ve only seen a few photos so far, but it looks like a great 3D printing exhibition. Thanks Materialise!

If you’re interested in seeing the latest version of the bike, now using SLS Polyamide, check out my last post here.

– Posted by James Novak

The 3D Printed Bike is Back!

150427 3D BikeLast year was an exciting giant leap into the world of 3D printing when I worked on a 3D printed bike frame for my university Honours project. Materialise were the first to publish my story, and since then it’s been quite hectic (in a good way of course!). Now it’s a new year, I’ve moved into a PhD, and my research has taken new direction; however the interest in this bike seems to be still quite high, and I have just completed a new version of the bike to be permanently exhibited at the Griffith University visitors centre.

Unlike the original frame, which was printed in a single piece by Materialise using SLA technology, this one has been printed in polyamide using SLS from Shapeways (simply due to cost). The SLA frame was a delicate thing to manage, and really showed its limitations over the hot Australian summer when it literally melted whilst stored in my house! So with a new opportunity to print something a little more durable (without costing a giant pile of cash) SLS is the next best option. The limitation with SLS however is the smaller print volume, requiring the frame to be cut into 3 segments and glued together after printing. It certainly feels a bit more durable, although before anyone asks, no this still can’t be ridden! With SLS printing still limited by size, it will be some years before titanium or composite fiber material printers are able to print this in 1 piece… But it will be exciting when it happens πŸ™‚

– Posted by James Novak

Top 10 of 3D Printing for 2014

2014-12-23 Top 102014 has been an amazing year for 3D printing with so many amazing developments, trials, improvements and success stories. To my great surprise the top 10 for 2014, published by Bruce Jackson at 3D Printing Systems, features my 3D Printed Fixie at number 6! Wow!! Thank you so much to everyone who has embraced my vision for the future of 3D printing. Click here to see the full list of top 3D printing projects.

Like 3D Printing, 2014 has been an exciting year for me delving into this world through university research, and I can only say I’m excited about 2015. If you’re as passionate about sharing knowledge about all things 3D printing, design and technology as I am, please subscribe to my blog and share your thoughts so we can all learn together.

– Posted by James Novak

My First e-Magazine

3D Printed BikeAnonymously sitting in a public lecture (wearable technology) only to hear the speaker start talking about a 3D printed bike… Mine! Turns out it’s been published yet again without my knowledge, but you won’t hear me complain! I won’t bore you with details, if it interests you just follow this link to the e-Magazine article. Click here.

This is the list of publications (that I know of) that have previously published stories on my 3D printed bike:

i.Materialise

3ders.org

3dprint.com

More Gold Coast

PConline.com (China)

3dnatives.com (France)

Formakers

Bicycle Fetish